The high-speed Seal-Cut sealing system for plastic film offers an original, innovative solution that replaces traditional slit seal (hot knife) systems for machine direction sealing. The Seal-Cut is capable of producing high quality, sealed edges in a wide variety of film applications for better seal reliability and superior seal strength.
The Seal-Cut is versatile. Not only thin gauges, but even heavy gauge jumbo or master rolls are easily converted into narrower tubes. Conversely slit seal systems cannot handle much more than 2 mil (50 um). Even multi-layer films can be sealed with the Seal-Cut. A machine like this saves production and equipment costs because you can run several webs of material from one larger line rather than needing several smaller lines to run the same number of webs.
The seal-cut uses a non-sharp sealing element and has no driven parts. The Seal-Cut operates below the ignition point of nearly all polymers, therefore eliminating the risk of fire should the line / web stop while the unit heat is ON… a common occurrence when using a traditional slit seal system.
The Seal-Cut reverses the process commonly known as slit seal. Instead of slitting the material and then sealing it, the material is first preheated, then sealed and then the seal is split. This results in a clean seal, even on material up to 150 micron (6.0mil). For most materials, we use a significantly lower sealing temperature than the slit seal systems. For instance, a slit seal system has a sealing setpoint between 700 and 900°F (371 – 482°C). The Seal-Cut is set to less than half that temperature.
By sealing at a temperature near the melting point, seal crystallization is eliminated. A crystallized seal is brittle with inconsistent strength; which results in high roll return rates from your customers. Using the Seal Cut results in a high quality seal with excellent strength along the seal edge in both the transverse and machine directions.
Film Path Though the Unit
The diagram below shows how the web goes through the unit. The web passes under the sealing drum which contains the stationary seal element holder. The seal element itself has three separate zones: preheat, seal and cut. This three zone approach yields a sealing process that is more gradual and less of a shock to the material. You can even seal single sided metalized film, TPU, PA (Nylon) or biodegradeable film.
If you are interested in seeing how the process will work for your material, we have a small lab to run trials with your actual material. Once you have the same roll, you can run it through your processes and make sure all stakeholders are happy with the results before you buy the machine.
Here are the specifications for the rolls we need: Please send two rolls of each material you want to trial. Maximum roll width is 19 inches. Core size is 3 inches. Maximum roll diameter is 12 inches. To setup a trial run, please call the office number listed on our Contact Us page.
We generally consume one roll to develop the process conditions and the second roll to run the samples which we send back to you. It is important that we also receive the following for each material to be tested: Typical line speed you want to run the material, and basic makeup of the material (% Low Density, % Linear Low, % Metallocene, % High Density).
We also can run a variety of lab tests on the seal (tensile, burst, etc.)
See a video of a Seal-Cut trial and tensile testing that we run here.